Product Description
WS Type Universal Joint Shaft
Features:
1. It is suitable for transmission coupling space on the same plane of 2 axis angle beta β≤45°, the nominal torque transmission 11.2-1120N.
2.The WSD type is a single cross universal coupling, and the WS type is a double cross universal coupling.
3.Each section between the largest axis angle 45º.
4.The finished hole H7, according to the requirements of keyseating, 6 square hole and square hole.
5.The angle between the 2 axes is allowed in a limited range as the work requirements change.
|
NO |
Tn/N·m |
d(H7) |
D |
L0 |
L |
L1 |
m/kg |
I/kg·m2 |
||||||||||
|
WSD |
WS |
WSD |
WS |
WSD |
WS |
|||||||||||||
|
Y |
J1 |
Y |
J1 |
Y |
J1 |
Y |
J1 |
Y |
J1 |
Y |
J1 |
Y |
J1 |
|||||
|
WS1 WSD1 |
11.2 |
8 |
16 |
60 |
– |
80 |
– |
20 |
– |
20 |
0.23 |
– |
0.32 |
– |
0.06 |
– |
0.08 |
– |
|
9 |
||||||||||||||||||
|
10 |
66 |
60 |
86 |
80 |
25 |
22 |
0.2 |
0.29 |
0.05 |
0.07 |
||||||||
|
WS2 WSD2 |
22.4 |
10 |
20 |
70 |
64 |
96 |
90 |
26 |
0.64 |
0.57 |
0.93 |
0.88 |
0.1 |
0.09 |
0.15 |
0.15 |
||
|
11 |
||||||||||||||||||
|
12 |
84 |
74 |
110 |
100 |
32 |
27 |
||||||||||||
|
WS3 WSD3 |
45 |
12 |
25 |
90 |
80 |
122 |
112 |
32 |
1.45 |
1.3 |
2.1 |
1.95 |
0.17 |
0.15 |
0.24 |
0.22 |
||
|
14 |
||||||||||||||||||
|
WS4 WSD4 |
71 |
16 |
32 |
116 |
82 |
154 |
130 |
42 |
30 |
38 |
5.92 |
4.86 |
8.56 |
0.48 |
0.39 |
0.32 |
0.56 |
0.49 |
|
18 |
||||||||||||||||||
|
WS5 WSD5 |
140 |
19 |
40 |
144 |
116 |
192 |
164 |
48 |
16.3 |
12.9 |
24 |
20.6 |
0.72 |
0.59 |
1.04 |
0.91 |
||
|
20 |
52 |
38 |
||||||||||||||||
|
22 |
||||||||||||||||||
|
WS6 WSD6 |
280 |
24 |
50 |
152 |
124 |
210 |
182 |
52 |
38 |
58 |
45.7 |
36.7 |
68.9 |
59.7 |
1.28 |
1.03 |
1.89 |
1.64 |
|
25 |
172 |
136 |
330 |
194 |
62 |
44 |
||||||||||||
|
28 |
||||||||||||||||||
|
WS7 WSD7 |
560 |
30 |
60 |
226 |
182 |
296 |
252 |
82 |
60 |
70 |
148 |
117 |
207 |
177 |
2.82 |
2.31 |
3.9 |
3.38 |
|
32 |
||||||||||||||||||
|
35 |
||||||||||||||||||
|
WS8 WSD8 |
1120 |
38 |
75 |
240 |
196 |
332 |
288 |
92 |
396 |
338 |
585 |
525 |
5.03 |
4.41 |
7.25 |
6.63 |
||
|
40 |
300 |
244 |
392 |
336 |
112 |
84 |
||||||||||||
|
42 |
||||||||||||||||||
Detailed Photos
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 19-32 |
| Torque: | >80N.M |
| Bore Diameter: | 14mm |
| Speed: | 9000r/M |
| Structure: | Flexible |
| Customization: |
Available
| Customized Request |
|---|
How do you retrofit an existing mechanical system with a universal joint?
Retrofitting an existing mechanical system with a universal joint involves modifying or adding components to integrate the universal joint into the system. Here’s a detailed explanation of the retrofitting process:
To retrofit an existing mechanical system with a universal joint, follow these steps:
- Evaluate the System: Begin by thoroughly assessing the existing mechanical system. Understand its design, components, and the type of motion it requires. Identify the specific area where the universal joint needs to be incorporated and determine the necessary modifications or additions.
- Design Considerations: Take into account the operating conditions, load requirements, and available space in the system. Consider the size, type, and specifications of the universal joint that will best suit the retrofit. This includes selecting the appropriate joint size, torque capacity, operating angles, and any additional features required for compatibility with the system.
- Measurements and Alignment: Accurately measure the dimensions and alignment of the existing system, particularly the shafts involved in the retrofit. Ensure that the required modifications or additions align properly with the system’s existing components. Precise measurements are crucial for a successful retrofit.
- Modify Existing Components: In some cases, it may be necessary to modify certain components of the existing system to accommodate the universal joint. This could involve machining or welding to create attachment points or adjust the dimensions of the system’s components to ensure proper fitment of the universal joint and its associated parts.
- Integrate the Universal Joint: Install the universal joint into the retrofit area according to the system’s requirements and design considerations. This involves securely attaching the universal joint to the modified or existing components using appropriate fasteners or connection methods as specified by the manufacturer. Ensure that the joint is properly aligned with the shafts to facilitate smooth and efficient motion transfer.
- Supporting Components: Depending on the specific retrofit requirements, additional supporting components may be needed. This can include yokes, bearings, shaft couplings, or guards to ensure proper functioning and protection of the universal joint assembly and the overall system.
- Testing and Adjustment: Once the retrofit is complete, thoroughly test the system to ensure that the universal joint operates smoothly and meets the desired performance requirements. Make any necessary adjustments to align the system and optimize its functionality. It is essential to verify that the retrofit does not introduce any adverse effects or compromise the overall operation of the mechanical system.
Retrofitting an existing mechanical system with a universal joint requires careful planning, precise measurements, and proper integration of the joint into the system. By following these steps and considering the design considerations and compatibility, it is possible to successfully incorporate a universal joint into an existing mechanical system and enhance its functionality and performance.
What is the lifespan of a typical universal joint?
The lifespan of a typical universal joint can vary depending on several factors. Here’s a detailed explanation:
The lifespan of a universal joint depends on various factors, including the quality of the joint, operating conditions, maintenance practices, and the specific application. While it is challenging to provide an exact lifespan, considering the following factors can help estimate the longevity of a universal joint:
- Quality and Materials: The quality of the universal joint and the materials used in its construction play a significant role in determining its lifespan. High-quality joints made from durable materials, such as alloy steels or stainless steels, tend to have longer lifespans compared to lower-quality or less robust joints made from inferior materials.
- Operating Conditions: The operating conditions in which the universal joint is used can significantly impact its lifespan. Factors such as torque levels, rotational speed, angular misalignment, vibration, temperature, and exposure to contaminants can all affect the joint’s performance and longevity. Operating the joint within its specified limits, avoiding excessive or extreme conditions, and providing proper maintenance can help extend its lifespan.
- Maintenance Practices: Regular maintenance is essential for maximizing the lifespan of a universal joint. Proper lubrication, periodic inspection for wear or damage, and timely replacement of worn components can help prevent premature failure. Adhering to the manufacturer’s recommended maintenance schedule and guidelines is crucial to ensure optimal performance and longevity.
- Application Requirements: The specific application requirements and demands placed on the universal joint influence its lifespan. Heavy-duty applications with high torque, frequent load fluctuations, or extreme operating conditions may result in increased stress and wear on the joint, potentially shortening its lifespan. Selecting a universal joint that is specifically designed and rated for the application’s requirements can help ensure a longer lifespan.
Given these factors, it is challenging to provide a precise lifespan for a typical universal joint. In some applications with proper maintenance and suitable operating conditions, a universal joint can last for several years. However, in demanding or harsh operating environments, or if subjected to excessive loads or misalignment, the lifespan of the joint may be shorter, requiring more frequent replacements.
It’s important to consult the manufacturer’s guidelines and recommendations for the specific universal joint being used, as they can provide more accurate information regarding its expected lifespan under different operating conditions. Additionally, monitoring the joint’s performance, conducting regular inspections, and addressing any signs of wear or deterioration can help identify the need for replacement and ensure safe and reliable operation.
What are the benefits of using a universal joint in a mechanical system?
Using a universal joint in a mechanical system offers several benefits that contribute to the efficient and reliable operation of the system. Here are some of the key advantages:
- Misalignment compensation: One of the primary benefits of a universal joint is its ability to compensate for misalignment between rotating shafts. Universal joints can effectively transmit rotary motion between shafts that are not perfectly aligned, allowing for flexibility in system design and assembly. This flexibility accommodates various installation constraints and helps to minimize stress and wear on components.
- Angular motion transmission: Universal joints enable the transmission of angular motion between shafts that are not parallel or collinear. They can transfer rotational movement even when the shafts are at different angles to each other. This capability is particularly useful in applications where the shafts need to be connected at non-linear or offset angles, providing versatility and enabling complex mechanical systems.
- Torque transmission: Universal joints are capable of transmitting torque between shafts efficiently. They allow for the transfer of power from one shaft to another without a direct and rigid connection. This feature is especially important in applications where there may be slight misalignment or movement between the shafts due to factors like suspension systems, articulation, or vibration.
- Reduced vibration and shock absorption: Universal joints can help dampen vibration andshocks in a mechanical system. They absorb and distribute the impact forces caused by uneven movement or external disturbances, reducing the transmission of vibrations to other parts of the system. This feature is particularly beneficial in applications where smooth operation and reduced wear and tear are essential, such as automotive drivelines or industrial machinery.
- Constant velocity transmission: Certain types of universal joints, such as double joints or constant velocity joints, provide constant velocity transmission. These joints eliminate speed variations and maintain a consistent rotational speed even when the input and output shafts are at different angles. Constant velocity transmission is crucial in applications where precise and uniform motion is required, such as automotive steering systems or robotics.
- Flexibility and articulation: Universal joints offer flexibility and articulation, allowing for movement and rotation in multiple directions. They can accommodate changes in the orientation and position of connected shafts, providing mechanical systems with the ability to adapt to dynamic conditions. This flexibility is particularly advantageous in applications involving moving parts, such as suspension systems, robotic arms, or machinery with articulating components.
- Compact design: Universal joints are relatively compact in size, making them suitable for applications with space constraints. Their compact design allows for efficient integration into mechanical systems without occupying excessive space. This feature is valuable in various industries, including automotive, aerospace, and robotics, where optimizing space utilization is crucial.
- Reliability and durability: Universal joints are designed to be durable and reliable, with the ability to withstand high loads, torque, and operating conditions. They are constructed from robust materials and undergo rigorous testing to ensure long-lasting performance. This reliability makes them suitable for demanding applications in industries such as automotive, manufacturing, agriculture, and more.
The benefits of using a universal joint in a mechanical system contribute to improved functionality, increased efficiency, and extended component lifespan. By enabling misalignment compensation, angular motion transmission, torque transfer, vibration reduction, constant velocity transmission, flexibility, and compact design, universal joints enhance the overall performance and reliability of mechanical systems.
editor by CX 2024-05-08
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