China Good quality Cat Universal Joint U-Joint Cross 5-6128 Spider Kits

Product Description

CAT universal joint
Length: 140.45 mm
Outer diameter: 42.88 mm
Features:
1) Material: 20CR/20CRMNTI/8620H
2) MOQ:500PCS
3) Can be designed and developed according to customers’ drawings or samples

Inner packing:
Packed with plastic sacks and paper boxes

Outer packing:
Packed with paper cartons and wooden pallets

U-JOINT WITH 4 CHINAMFG BEARINGS
FIG Part No. C L Series BEARING TYPE Interchange No.
(PRECISION) SPICER GKN ALLOY CAT NO.
G 951 33.34 79.37 2C  4LWT 5-2002X HS520   1250
G 994 33.34 79.37 4LWD   HS521   316117
G 952 33.34 79.37 2LWT,2LWD 5-2116X HS522 1063 6S6902
G 536 36.5 90.4 3C 4LWT 5-3000X HS530 1711 5D9153
G 535 36.5 90.4 2LWT,2LWD 5-3014X HS532   9K1976
G 966 36.5 90.4 2LWT,2HWD   HS533     
G 540 36.5 108 4C 4LWT 5-4002X HS540 1703 6F7160
G 969 36.5 108 4HWD 5-4143X HS545 1689 6K 0571
G 541 36.5 108 2LWT,2LWD 5-4123X HS542 1704 6H1262
G 929 36.5 108 2LWT,2HWD 5-4140X HS543 J4130 5M0800
G 550 42.88 115.06 5C 4LWT 5-5000X HS550 1720 7J5251
G 968 42.88 115.06 4HWD 5-5177X HS555 1728 2K3631
G 552 42.88 115.06 2LWT,2LWD 5-5121X HS552 1721 7J5245
G 933 42.88 115.06 2LWT,2HWD 5-5173X HS553 1722  
G 486 49.22 130   4HWD        
G 896 49.22 134.8 2LWT,2HWD 5-5802X   1877 9C 0571
G 560 42.88 140.45 6C 4LWT 5-6000X HS560 1820  
G 905 42.88 140.45 4HWD 5-6106X HS565 1826 1S9670
G 563 42.88 140.45 2LWT,2HWD 5-6102X HS563 1822  
G 493 42.88 140.45 6C X 7C 2LWT,2LWT 5-6108X    1828  
G 49.22 148.4
G 569 42.88 140.45 2LWT,2HWD 5-6109X    1829  
G 49.22 148.4
G 568 42.88 140.45 2LWD,2LWT        
G 49.22 148.4
G 570 49.22 148.4 7C 4LWT 5-7000X HS570 1841 8F7719
G 927 49.22 148.4 4HWD 5-7105X HS575 1840 2H 0571
G 581 49.22 206.31 8C 4LWT 5-8200X HS580 1851 XX7146
G 584 49.22 206.31 4LWD 5-8203X HS581 1854  
G 928 49.22 206.31 4HWD 5-8105X HS585 1850 6H2579
G 582 49.22 206.31 2LWT, 2LWD 5-8201X HS582 1852  
G 783 49.22 206.31 2DWT, 2HWD 5-8202X HS583 1853  
G 785 71.4 165 8.5C 4LWT 5-8500X HS680   7K0442
G 963 71.4 165 4HWD 5-8516X HS685   2V7153
G 950 71.4 165 2LWT, 2HWD   HS683     
G 793 71.4 209.51 9C 4DWT 5-9000X HS590 1864 9H9491
G 911 71.4 209.51 4HWD 5-9016X HS595 1868 9V7710
G 792 71.4 209.51 2LWT, 2HWD 5-9002X HS593 1865  
G GUIS67 56 174   4LWD        

 

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Warranty: 2year or 50000km
Color: Natural Color
Certification: IATF16949:2016
Structure: Single
Material: 20cr/20crmnti
Transport Package: Colour Box+Carton Box+Wooden Box
Samples:
US$ 15/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

universal joint

What is the role of needle bearings in a universal joint?

Needle bearings play a critical role in the operation of a universal joint. Here’s a detailed explanation:

A universal joint, also known as a U-joint, is a mechanical coupling that allows the transmission of rotational motion between two misaligned shafts. It consists of a cross-shaped component with needle bearings positioned at each end of the cross.

The role of needle bearings in a universal joint is to facilitate smooth rotation and efficient power transmission while accommodating the misalignment between the shafts. Here are the key functions of needle bearings:

  1. Reducing Friction: Needle bearings are designed to minimize friction and provide a low-resistance interface between the rotating components of the universal joint. The needle-like rollers in the bearings have a large surface area in contact with the inner and outer raceways, distributing the load evenly. This design reduces frictional losses and ensures efficient power transmission.
  2. Accommodating Misalignment: Universal joints are often used to transmit motion between shafts that are not perfectly aligned. Needle bearings are capable of accommodating angular misalignment, allowing the shafts to operate at different angles while maintaining smooth rotation. The flexibility of the needle bearings enables the universal joint to compensate for misalignment and transmit torque without excessive stress or wear.
  3. Supporting Radial Loads: In addition to transmitting torque, needle bearings in a universal joint also provide support for radial loads. Radial loads are forces acting perpendicular to the shaft’s axis, and the needle bearings are designed to handle these loads while maintaining proper alignment and rotation. This capability is particularly important in applications where the universal joint experiences varying loads or vibrations.
  4. Enhancing Durability: Needle bearings are designed to withstand high-speed rotation, heavy loads, and demanding operating conditions. They are typically made of hardened steel or other durable materials that offer high strength and wear resistance. The robust construction of the needle bearings ensures long-lasting performance and reliability in the universal joint.
  5. Providing Lubrication: Proper lubrication is crucial for the smooth operation and longevity of needle bearings. Lubricants, such as grease or oil, are applied to the needle bearings to reduce friction, dissipate heat, and prevent premature wear. The lubrication also helps to protect the bearings from contamination and corrosion, especially in marine or harsh environments.

Overall, needle bearings in a universal joint enable efficient power transmission, accommodate misalignment, support radial loads, enhance durability, and require proper lubrication. They are essential components that contribute to the smooth and reliable operation of the universal joint in various applications, including automotive drivelines, industrial machinery, and aerospace systems.

universal joint

Are universal joints suitable for both high-torque and high-speed applications?

Universal joints have certain limitations when it comes to high-torque and high-speed applications. Here’s a detailed explanation:

Universal joints are commonly used to transmit torque between non-aligned or angularly displaced shafts. They offer advantages in terms of flexibility and compactness. However, their suitability for high-torque and high-speed applications depends on several factors:

  • High-Torque Applications: Universal joints can handle high-torque applications to a certain extent. The torque capacity of a universal joint depends on factors such as the material strength, joint size, and design. In general, larger universal joints with stronger materials have higher torque ratings. However, when subjected to extremely high torques, universal joints may experience increased stress, accelerated wear, and potential failure. In such cases, alternative power transmission solutions like gearboxes or direct drives may be more suitable for handling high-torque applications.
  • High-Speed Applications: Universal joints may not be the ideal choice for high-speed applications. At high rotational speeds, universal joints can experience several challenges. These include increased vibration, imbalance, and decreased precision. The design characteristics of universal joints, such as the presence of backlash and variations in joint geometry, can become more pronounced at high speeds, leading to reduced performance and potential failure. In high-speed applications, alternative solutions like flexible couplings or constant velocity (CV) joints are often preferred due to their ability to provide smoother operation, improved balance, and constant velocity output.

It’s important to note that the specific torque and speed limitations of a universal joint can vary depending on factors such as the joint’s size, design, quality, and the application’s requirements. Manufacturers provide torque and speed ratings for their universal joints, and it’s crucial to adhere to these specifications for reliable and safe operation.

In summary, while universal joints can handle moderate torque and speed levels, they may not be suitable for extremely high-torque or high-speed applications. Understanding the limitations of universal joints and considering alternative power transmission solutions when necessary can help ensure optimal performance and reliability in different operating conditions.

universal joint

What are the benefits of using a universal joint in a mechanical system?

Using a universal joint in a mechanical system offers several benefits that contribute to the efficient and reliable operation of the system. Here are some of the key advantages:

  • Misalignment compensation: One of the primary benefits of a universal joint is its ability to compensate for misalignment between rotating shafts. Universal joints can effectively transmit rotary motion between shafts that are not perfectly aligned, allowing for flexibility in system design and assembly. This flexibility accommodates various installation constraints and helps to minimize stress and wear on components.
  • Angular motion transmission: Universal joints enable the transmission of angular motion between shafts that are not parallel or collinear. They can transfer rotational movement even when the shafts are at different angles to each other. This capability is particularly useful in applications where the shafts need to be connected at non-linear or offset angles, providing versatility and enabling complex mechanical systems.
  • Torque transmission: Universal joints are capable of transmitting torque between shafts efficiently. They allow for the transfer of power from one shaft to another without a direct and rigid connection. This feature is especially important in applications where there may be slight misalignment or movement between the shafts due to factors like suspension systems, articulation, or vibration.
  • Reduced vibration and shock absorption: Universal joints can help dampen vibration andshocks in a mechanical system. They absorb and distribute the impact forces caused by uneven movement or external disturbances, reducing the transmission of vibrations to other parts of the system. This feature is particularly beneficial in applications where smooth operation and reduced wear and tear are essential, such as automotive drivelines or industrial machinery.
  • Constant velocity transmission: Certain types of universal joints, such as double joints or constant velocity joints, provide constant velocity transmission. These joints eliminate speed variations and maintain a consistent rotational speed even when the input and output shafts are at different angles. Constant velocity transmission is crucial in applications where precise and uniform motion is required, such as automotive steering systems or robotics.
  • Flexibility and articulation: Universal joints offer flexibility and articulation, allowing for movement and rotation in multiple directions. They can accommodate changes in the orientation and position of connected shafts, providing mechanical systems with the ability to adapt to dynamic conditions. This flexibility is particularly advantageous in applications involving moving parts, such as suspension systems, robotic arms, or machinery with articulating components.
  • Compact design: Universal joints are relatively compact in size, making them suitable for applications with space constraints. Their compact design allows for efficient integration into mechanical systems without occupying excessive space. This feature is valuable in various industries, including automotive, aerospace, and robotics, where optimizing space utilization is crucial.
  • Reliability and durability: Universal joints are designed to be durable and reliable, with the ability to withstand high loads, torque, and operating conditions. They are constructed from robust materials and undergo rigorous testing to ensure long-lasting performance. This reliability makes them suitable for demanding applications in industries such as automotive, manufacturing, agriculture, and more.

The benefits of using a universal joint in a mechanical system contribute to improved functionality, increased efficiency, and extended component lifespan. By enabling misalignment compensation, angular motion transmission, torque transfer, vibration reduction, constant velocity transmission, flexibility, and compact design, universal joints enhance the overall performance and reliability of mechanical systems.

China Good quality Cat Universal Joint U-Joint Cross 5-6128 Spider Kits  China Good quality Cat Universal Joint U-Joint Cross 5-6128 Spider Kits
editor by CX 2024-05-14


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