China Good quality Gut23 Universal Joint OEM, 04371-60070

Product Description

Manufacturer Auto Spare Parts Car Suspension parts Electrical parts Body parts Engine parts and Accessories for CHINAMFG Vios Yaris Corolla Fortuner Hilux CHINAMFG Hiace LandCruiser Coster 4Runner Highlander Camryetc.571160070,57110K080,571OK012,GUT12,GU1000,GUT12,
 

Product Description

A Universal joint, U-joint, Cross joint, or Cardan joint, is a joint or coupling in a rigid rod that allows the rod to ‘bend’ in any direction, and is commonly used in shafts that transmit rotary motion, is used for transmission systems of cars, buses, trucks, and tractors.
 

Installation Instructions

Product Details:
Product: Universal Joint.
Hardness: HRC58-64.
Brand: LR or OEM service.
Packing: Plastic bag, color/white box, carton, wood pallet.
Sample policy: Free sample, freight collect.


our catalog:

Detailed Photos

 

other instructions
1>it is FOB HangZhou price . (also can send free to HangZhou HangZhou /ning bo ZheJiang and so on. warehouse  .)
2>the material is 20cr  good material , must not any complain from your customers. (also have 20Mn . 20cr Mn Ti )
3>our delivery time is 40days (with 20Gp container ) . very in time .
4> Can develop according to customer’s drawings or samples
5> OEM is available
6> Full range for the universal joint
7> Good quality and resonable price

 

Packaging & Shipping

the packing . Standard netural packing with carton.
Delivery detail: 30-45 working days,depend on the actual produce condition.

Company Profile

HangZhou Chuangbang Locomotive Parts Co., Ltd. is a manufacturer of cross shaft and three-pronged universal joint. The company now has mature production technology, testing equipment and set up R & D, mold development center, quality inspection, sales and other departments, greatly improving the productivity and product quality stability. After years of efforts, the company’s product quality and technology in the forefront of the domestic, and with its intimate after-sales service to win the trust of customers, but also won a good reputation for themselves. After years of hard work and struggle, the company has expanded its business to overseas markets, and has established mutually winning cooperative relations with customers in other foreign markets. As the company name indicates, we are running, innovating, we have been running, constantly innovating! But every time we run, the reason for innovation is because of you!If you need know us, please visit our website.

FAQ

Q1: What is the location of your company?
A1: Our company is located in the TangXia (RuiAn) City ,ZHangZhoug province,China.Welcome to visit our factory at anytime!
 
Q2: How does your factory do regarding quality control?
A2: Our standard QC system to control quality(TS16949 2016).
 
Q3: What is your delivery time?
A3: Usually within 30-40 days after the receipt of payment.Delivery time must depend on the actual produce condition.
 
Q4: What are your strengths?
A4: 1.We are the manufacturer,having competitive advantage in price.
 
2.A large part of money is put into advancing CNC equipments and product
R&D department annual,the performance of universal joint can be guaranteed.
 
3.About quality issues or follow-up after-sales service,we report directly to the boss.
 

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Condition: New
Color: Silver
Certification: ISO
Structure: Double
Material: Stainless Steel
Type: Retractable
Customization:
Available

|

Customized Request

universal joint

What are the potential challenges in designing and manufacturing universal joints?

Designing and manufacturing universal joints can present various challenges that need to be addressed to ensure optimal performance and reliability. Here’s a detailed explanation:

1. Misalignment Compensation: Universal joints are primarily designed to accommodate angular misalignment between two shafts. Designing a universal joint that can effectively compensate for misalignment while maintaining smooth power transmission can be challenging. The joint must provide flexibility without sacrificing strength or introducing excessive play, which could lead to vibration, noise, or premature wear.

2. Torque Transmission: Universal joints are often used in applications that require the transfer of high torque loads. Designing the joint to handle these loads without failure or excessive wear is a significant challenge. The selection of appropriate materials, heat treatment processes, and bearing designs becomes crucial to ensure the strength, durability, and reliability of the joint.

3. Lubrication and Sealing: Universal joints require proper lubrication to minimize friction, heat generation, and wear between the moving components. Designing an effective lubrication system that ensures sufficient lubricant supply to all critical areas can be challenging. Additionally, designing seals and protective covers to prevent contamination and retain lubrication presents a challenge, as the joint must maintain flexibility while ensuring adequate sealing.

4. Bearing Design and Wear: Universal joints rely on bearings to facilitate smooth rotation and to support the shafts. Designing the bearing arrangement to withstand the loads, maintain proper alignment, and resist wear is essential. Choosing the appropriate bearing type, such as needle bearings or plain bearings, and optimizing their size, material, and lubrication conditions are key challenges in the design process.

5. Manufacturability: Manufacturing universal joints with precision and consistency can be challenging due to their complex geometries and the need for tight tolerances. The manufacturing process must ensure accurate machining, assembly, and balancing of the joint components to achieve proper fit, alignment, and balance. Specialized machining techniques and quality control measures are often required to meet the desired specifications.

6. Cost and Size Optimization: Designing universal joints that are cost-effective and compact while meeting performance requirements can be a challenging task. Balancing the need for robustness, durability, and material efficiency with cost considerations requires careful engineering and optimization. Designers must strike a balance between performance, weight, space constraints, and manufacturing costs to create an efficient and economical universal joint.

7. Application-Specific Considerations: Designing universal joints for specific applications may introduce additional challenges. Factors such as environmental conditions, temperature extremes, exposure to corrosive substances, high-speed operation, or heavy-duty applications need to be carefully considered and addressed in the design and material selection process. Customization and adaptation of universal joints to meet unique application requirements can pose additional challenges.

Addressing these challenges in the design and manufacturing process requires a combination of engineering expertise, material science knowledge, advanced manufacturing techniques, and thorough testing and validation procedures. Collaboration between design engineers, manufacturing engineers, and quality control personnel is crucial to ensure the successful development and production of reliable universal joints.

In summary, the potential challenges in designing and manufacturing universal joints include misalignment compensation, torque transmission, lubrication and sealing, bearing design and wear, manufacturability, cost and size optimization, and application-specific considerations. Overcoming these challenges requires careful engineering, precision manufacturing processes, and consideration of various factors to achieve high-performance and reliable universal joints.

universal joint

Are universal joints suitable for both high-torque and high-speed applications?

Universal joints have certain limitations when it comes to high-torque and high-speed applications. Here’s a detailed explanation:

Universal joints are commonly used to transmit torque between non-aligned or angularly displaced shafts. They offer advantages in terms of flexibility and compactness. However, their suitability for high-torque and high-speed applications depends on several factors:

  • High-Torque Applications: Universal joints can handle high-torque applications to a certain extent. The torque capacity of a universal joint depends on factors such as the material strength, joint size, and design. In general, larger universal joints with stronger materials have higher torque ratings. However, when subjected to extremely high torques, universal joints may experience increased stress, accelerated wear, and potential failure. In such cases, alternative power transmission solutions like gearboxes or direct drives may be more suitable for handling high-torque applications.
  • High-Speed Applications: Universal joints may not be the ideal choice for high-speed applications. At high rotational speeds, universal joints can experience several challenges. These include increased vibration, imbalance, and decreased precision. The design characteristics of universal joints, such as the presence of backlash and variations in joint geometry, can become more pronounced at high speeds, leading to reduced performance and potential failure. In high-speed applications, alternative solutions like flexible couplings or constant velocity (CV) joints are often preferred due to their ability to provide smoother operation, improved balance, and constant velocity output.

It’s important to note that the specific torque and speed limitations of a universal joint can vary depending on factors such as the joint’s size, design, quality, and the application’s requirements. Manufacturers provide torque and speed ratings for their universal joints, and it’s crucial to adhere to these specifications for reliable and safe operation.

In summary, while universal joints can handle moderate torque and speed levels, they may not be suitable for extremely high-torque or high-speed applications. Understanding the limitations of universal joints and considering alternative power transmission solutions when necessary can help ensure optimal performance and reliability in different operating conditions.

universal joint

How do you maintain and service a universal joint?

Maintaining and servicing a universal joint is essential to ensure its optimal performance, longevity, and reliability. Regular maintenance helps identify and address any potential issues before they lead to significant problems. Here are some guidelines for maintaining and servicing a universal joint:

  • Regular inspection: Perform regular visual inspections of the universal joint to check for signs of wear, damage, or misalignment. Look for any loose or missing fasteners, excessive play, or abnormal noise during operation. Inspect the lubrication condition and ensure it is adequate.
  • Lubrication: Proper lubrication is crucial for the smooth operation of a universal joint. Follow the manufacturer’s recommendations for lubrication type, quantity, and intervals. Regularly inspect the lubrication condition and replenish or replace the lubricant as necessary. Ensure that the lubrication points are accessible and apply the lubricant directly to those points.
  • Torque specifications: When performing maintenance or service tasks that involve fasteners or connections, adhere to the manufacturer’s torque specifications. Over-tightening or under-tightening can lead to issues such as stress concentration, fatigue, or premature failure of the universal joint.
  • Alignment: Ensure that the connected shafts are properly aligned. Misalignment can cause excessive stress and wear on the universal joint components. If misalignment is detected, take appropriate measures to correct it, such as adjusting the shafts or using shims or spacers.
  • Fasteners: Regularly inspect and tighten all fasteners, including bolts, nuts, and retaining clips. Check for any signs of corrosion, damage, or wear on the fasteners. Replace any damaged or worn fasteners with suitable replacements according to the manufacturer’s specifications.
  • Seals and boots: If your universal joint has seals or boots, inspect them for damage or deterioration. Damaged seals or boots can lead to contamination or loss of lubricant, affecting the performance and lifespan of the joint. Replace any damaged or worn seals or boots promptly.
  • Operational monitoring: During operation, monitor the universal joint for any abnormal vibrations, noises, or temperature changes. Unusual vibrations or noises can indicate misalignment, wear, or other issues. Excessive heat can be a sign of insufficient lubrication or excessive friction. If any abnormalities are observed, investigate and address them promptly.
  • Service intervals: Follow the recommended service intervals provided by the manufacturer. These intervals may include tasks such as lubrication, inspection, re-greasing, or complete disassembly and reassembly. Adhering to the recommended service intervals helps maintain the optimal performance and reliability of the universal joint.
  • Expert assistance: If you encounter complex issues or are unsure about any maintenance or service tasks, seek assistance from a qualified professional or the manufacturer. They can provide specific guidance, troubleshooting, or perform more in-depth servicing if needed.

Proper maintenance and servicing of a universal joint contribute to its longevity, performance, and overall system reliability. By regularly inspecting the joint, ensuring proper lubrication, alignment, and fastening, and addressing any issues promptly, you can maximize the lifespan and efficiency of the universal joint in your mechanical system.

China Good quality Gut23 Universal Joint OEM, 04371-60070  China Good quality Gut23 Universal Joint OEM, 04371-60070
editor by CX 2024-04-16


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